Plastic Fantastic 2

You just gave me an idea. The right front fender was replaced on my car and they cut off the inner fender splash shield flange. So now there is a gap. I was looking for some fiberglass "L" shape that I could bond in there but maybe some aluminum pieces would work as well?

use your best medium. I do metal, so I'm comfortable working with it - others, like Jim, are masters at plastic... that said, one of my most favorite things to hear/see is when someone takes my way and runs with it. Unless, of course, your a chinese troll who steals ideas from these pages, claim it as their own, and use it to try to make buck.... those, I don't have much time for those..
 
the most boring part of any build... filling holes
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and building up edges
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basically tonight's mix was epoxy mayonnaise...edited
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tomorrow, move it forward after I get my new shear...
 
Not sure how much I will use this on this project, but upgraded my shear today
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got it off the lift, now I just have bodywork... or at least that's what is next
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bracket number 3?edited
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mounts too low, but I can make it work with some welding and stuff - the biggest thing, I need to move it forward enough to clear the lower radiator hose
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time to start sanding...
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fender isn't terrible
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the door
gaps
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the only metal part on the outside so I used proper metal tools
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much better
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for awhile it's going to be rinse/repeat for body work.edited The gaps and such are going to take a lot of time... ah well
 
gaps
before
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during
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time to pull the windows out
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success
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then knocking down the edges
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the goal is get my first coat of high build primer on this week
 
Tonight... more of the same
filler is dry
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and shaped a bit
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same story door 2
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more gaps
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this time, epoxy is the right material.edited Since I'm close on the shape, I want the strength of the epoxy on these edges
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so here's today's gem for those who follow.edited Epoxy is mixed 2:1 and this is 2:1 then adding the thickener.editededited
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If you take a paint cap, it's about 1 cup or material.
1 cup just barely thickens the 2:1
2 cups is thin honey
3 cups is thick honey
4 cups is mayonnaise
5 cups is creamy peanut butter

it only took a 2:1 plus 5 cups to do the following (volume was about 2 cups wet)... keep in mind this filler is light and fluffy so it really isn't a lot of solid volume
both door jambs
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the fender gap issues
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​​​​​​​So with that drying, I went onto my Buick

thanks for watching
 
you are kicking some major ass there and I think your panel shear is big enough! I am glad you are thinking about the Buick....I want to see that build for sure.
 
What did you use for the epoxy and filler?

total boat and west systems filler.... if you ask why, well, because the total boat was opened and my west systems epoxy hasn't been opened.... today I find out whether or not I glued my door open (oops)
 
you are kicking some major ass there and I think your panel shear is big enough! I am glad you are thinking about the Buick....I want to see that build for sure.

with a name like SuperBuickGuy, you'll understand when I say "which Buick?" I think you're talking about Sledanet, but I'm actually working on Buinicorn (50 Sedanet and 64 wagon)

what I'm working on with the wagon
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so the epoxy is dry but very green...edited
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once it does dry, it looks like there is enough to fix the edges
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same with trailing edge
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well it never occurred to me there was more buicks…..purely a lack of my imagination are you merging the two 50 and 64 vehicles into one?
 
two different cars

time to start marking and fixing - on the other side, this is flat
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the passenger side
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mud slathered
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and onto my other project while that dries
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[]but I'm actually working on Buinicorn (50 Sedanet and 64 wagon.
[]

Interesting, must look unique. Someone did a 50's ford pickup with willy's front fenders that looked good.

I have a 50 Buick Sedanet that got stopped by the motor ending up in purgatory. It's a 'typical' fat fender build except I've built a 430 ci Buick motor with aluminum heads and twin turbos.

The 64 Buick wagon will eventually get a twin turbo 3.8 liter Buick motor that will also run nitrous to intercool it. At the moment it has a 6.0 LS motor. This is the Buick I'm working on while doing the body work on the Corvette.

The Sedanet is my retirement project... it'll be chopped, pancaked, frenched.... as I'm 53, it will be awhile before it's even really started again. The motor machine work is done, and I have a transmission for it that has been rebuilt/upgraded... that said, I have everything left. I intend for this car to be my best - thus I practice on what I am currently building.
 
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What are you using for your "mud?" Looks like a DIY-mix with resin.

I've had good luck using colodial silica and micro balloons, and surprisingly - TALC (listed in order of "sanding" difficulty). The talc is nice as its very easy to sand, and has a nice odor.

I'm always looking for alternatives.

Cheers - Jim
 
What are you using for your "mud?" Looks like a DIY-mix with resin.

I've had good luck using colodial silica and micro balloons, and surprisingly - TALC (listed in order of "sanding" difficulty). The talc is nice as its very easy to sand, and has a nice odor.

I'm always looking for alternatives.

Cheers - Jim

West epoxy systems with 404 filler
 
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