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The Artist formerly known as Turbo84
As thick as that bar looks where you cut it, it almost seems like you could tap it and use heim joint ends.
I agree. I'll admit I never thought about using a heim in that direction (horizontal, if I understand you correctly). I haven't looked up the load specs of a heim that size, but it would be operating in a shear type loading. To be honest, I spent more time than I liked just dealing with the linkage issue. I don't like short links due to the angularity issue when the suspension moves up or down, and most every dual vertical heim setup I tried ended up leaving the connecting link being very short, causing a lot of side force (shear) on the heim, rather than just compression/tension forces. I looked at the McMaster-Carr website while I was working on this, trying to find a compact heim type assembly, but didn't see anything that looked like it would work or be strong enough. So, currently I'm using a heim on the A-arm bracket and nylon bushings on the bar eyes, which gave an acceptable link length.
The present setup seems to work okay, but I might just look again at the M-C website and see what the shear specs are for a heim with about a 7/8" end threading.
Thanks for the idea, Tim!