When the engine is warmed to 180 what is the ohms reading coming from the sending unit with the wire disconnected ?
If the ohms reading was 209 with the wire disconnected the sender is bad.
I have two senders, I'm going to put them in a pot and compare them both.
What should a good sender check out at?
Neal
About 115 ohms for 180 degrees
Here are some readings from Willcox site.
220 degrees = 70 ohms
200 degrees = 90 ohms
160 degrees = 140 ohms
120 degrees = 250 ohms
100 degrees = 340 ohms
If you do the test in my #3 post that will also help to diagnose a stock gauge.
You can also go to Radio Shack and for $1 buy 2 resistors.
Put 1 between the sender wire and the block and the dash gauge should read 220 , put the second resistor in series with the first and the gauge should read 160.