You need to set your steering up before you fit the flares. Get your toe set first. I used a string against the wheel and measured two spots on the frame rail - one measurement at the back, and one at the front. Get them exactly the same, then lock your tie rod down. The wheel will be set perfectly straight using this method, or pretty damn close. Make sure when your wheels are pointed straight, that the flat on the steering worm gear is pointing straight up (12 o'clock position). This flat...
And here is how I set the wheels perfectly straight (I also measured the toe in/out at the tire tread just to make sure it was spot on, and it was).
Mike also wanted me to set the caster to 2.5 degrees before I did a final test fit on the flares. The reason is because caster moves the wheel forward and backward inside the fender. Most people just mount them and deal with the way they look after the alignment. I'm not doing that. I want this thing to look perfect.
When I am finished the car, I will cut the front springs to match my "all-thread setup". This way everything will be so close, that an adjustment in caster will not move the wheel much, if any at all. I had to buy a caster/camber gauge to do this correctly...it cost me $190. I will be able to do my alignment at home now, and will have it for the rest of my life. Money well spent in my opinion. Make sure you set your camber to 0 too.
Next I finished fitting the flares, and marked the areas they would be bonded too. Then I took the flare off, and marked the outline 1.5'' below the flare outline.
Next I took my cutoff wheel and cut the lip off - no turning back now!
Now most people just glue the flare on top of the original panel, then deal with it later. However, Mike wanted me to grind the glass thin, so the flare would not sit on top of the surface as much. When it comes time to glass them in, its gonna save me a lot of sanding time.
Here they are glued in place. Keep in mind I have to do a ton of work to these still. On my levelled out floor, each fender lip is exactly 27 3/4'' to the ground. I promise you, these will be the nicest set of flares you've ever seen after I'm done with them
Mike's little recess idea...
SO FLIPPEN TIRED!