Rookie's First Restoration Attempt...

[stinger12]

I decided to remove the right door jamb cover. I busted a piece off the inside of it when I was removing the #3 body mount cover, and tore it up pretty good (I totally forgot that there were 3 pieces sandwiched together right behind the dogleg...oh well, sh8t happens). That wasn't the only reason for removing it though. the previous owner messed it up pretty bad where he tried to make a repair on the dog leg. This way I can also put the rocker channel cover back in one piece instead of two pieces (Mike sent me a used panel in my last package). I'll have to sandblast this pillar before I put the body back on the frame. This is the farthest I am going with this thing...I'm not removing any more panels (come to think of it, the only panels I haven't removed are the rear deck and quarter panels :lol.

I also started prepping the joint between the tub and the floor pan. I need to bond it together with marinetex. God damn fiberglass. I just want this thing together already :beatdeadhorse:...seems like it is never gonna end.

 

[stinger12]

I need to finish some repairs on the underbody before it goes back on the frame for good. One of those jobs is rebonding the area where the tub meets the floorpan/ seat riser. This is important, as it is one of the few areas where the birdcage is actually bonded to the rear section of the car. I sandblasted, wire wheeled, sandblasted and scrubbed with scotch brite and lacquer thinner until the bonding surfaces were rough and clean. I also used hacksaw blades...worked great. I had to get in the rear of the interior like a moron...i could barely move, but I needed to sandblast this area for bonding (the area is at the top of the pic...picture was taken before sandblasting)



Here is the are I cleaned to perfection...



Here is what I found underneath GM bonding adhesive...



The underside of the repair was in plain sight (this picture was taken after I pulled all of the cloth off!)...



Yes, that is correct. I found this under GM applied bonding adhesive and sealant. There were pieces of cloth in areas which could not have been applied unless the tub was off the car at some point, which it was not. I talked to Mike about this, and he said he's seen repairs just like this done by GM from the factory - they never made the panels, so they repaired them the easiest way they could when they got damaged during assembly. I also found fiberglass cloth under my #4 body mount reinforcements. The reinforcements were still riveted with original GM body rivets. Anyways, This crap had to come off. I want to do this right. I sanded and stripped all the resin that was on the underbody, then I prepped any cracked/fractured areas for fiberglass. It took me more than a few hours...there was a ton of crap to clean between the tub and floor pans.

 

[nifty]

looking good mate.
i can understand your dads hesitence at taking on a project.
all to often a heap is bought home, thousand spent on it, and its still a heap.

good luck with a job doing this for a living.
everyone wants to build custom cars/hot rods, but the job offers are limited.
costs BIG bucks to set yourself up in your own shop, and if you do ,paying customers would be hesitant to go to the "new guy"
,and its hard to get a spot in an established shop.
the old catch 22 factor...
"you have no experience so you cant have a job... you cant get the experience without a job."

this project will hopefully show the kind of shops you may be interested in just what you have achieved.
your parents must be so proud

 

[gkz]

looking good mate.
i can understand your dads hesitence at taking on a project.
all to often a heap is bought home, thousand spent on it, and its still a heap.

good luck with a job doing this for a living.
everyone wants to build custom cars/hot rods, but the job offers are limited.
costs BIG bucks to set yourself up in your own shop, and if you do ,paying customers would be hesitant to go to the "new guy"
,and its hard to get a spot in an established shop.
the old catch 22 factor...
"you have no experience so you cant have a job... you cant get the experience without a job."

this project will hopefully show the kind of shops you may be interested in just what you have achieved.
your parents must be so proud

Take your completed project to a few car shows with a handful of business cards...You have a greater discriminating eye for details than most. That is what will make the difference.

 

[stinger12]

Finished bonding the floor pan to the bottom of the rear tub. This job was very tedious, and required a ton of prep...I never want to do this again! Ever tried fiberglassing upside down:willy: Tomorrow I will drill the holes out for the new rivets, and pop them in. Then I will be done with it.


Next project is the #4 body mounts (fiberglassing) and installing the cover reinforcements on them. I'm extremly close to finishing the underbody - less than a month before I get to install the body!

 

[stinger12]

I finished the floor pan to rear tub bonding/rivetting. I countersunk the screws holes (the ones which were used as clamps during bonding) and packed them full of marinetex and sanded them smooth. Everything is getting a coat of undercoating once finished. If this were the outside of the body, then I would have glassed those holes shut...but this is the underbody. This bonding adhesive is insanely strong...I still can't believe how good the stuff is.



Next I finished sandblasting the pillars (the areas getting covered by the access covers). I masked them off, and gave them a coat of krylon rust tough enamel. Just these two areas are getting spray painted - the rest of the car is getting sprayed with my new paint gun and some high end primer.







Then I started to prep some cracks for fiberglass repairs. I also masked off the inside of the #4 mount, and applied bondo on the backside...a trick that works awesome!







I still have a ton of work to do before I get to reunite the body/frame. Once again, I am beat/extremely exhausted.

 

[010752]

I finished the floor pan to rear tub bonding/rivetting. I countersunk the screws holes (the ones which were used as clamps during bonding) and packed them full of marinetex and sanded them smooth. Everything is getting a coat of undercoating once finished. If this were the outside of the body, then I would have glassed those holes shut...but this is the underbody. This bonding adhesive is insanely strong...I still can't believe how good the stuff is.

Why would you want to cover with that stuff???
It's known as a "hider"

 

[stinger12]

I finished the floor pan to rear tub bonding/rivetting. I countersunk the screws holes (the ones which were used as clamps during bonding) and packed them full of marinetex and sanded them smooth. Everything is getting a coat of undercoating once finished. If this were the outside of the body, then I would have glassed those holes shut...but this is the underbody. This bonding adhesive is insanely strong...I still can't believe how good the stuff is.

Why would you want to cover with that stuff???
It's known as a "hider"

I've found some rattle can undercoating which actually looks good, and goes on fairly thin. Its easy to clean too...not like that crap GM applied back in the day.

I might go a different route though...still haven't decided. there are lots of options out there, and when it comes time to shoot some material underneath there, then I will make my final decision. Its up in the air right now.

 

[js292]

I tried a couple of those rattle can under coatings, the only one I fould half ass decent was the 3M stuff.

 

[stinger12]

These pieces were still in good shape (seatbelt reinforcements). Water usually collects behind them and then they rust out. I sandblasted both sides (looks a little funny...there is still some original plating on them, which is some pretty tough stuff), then applied a ton of bonding adhesive on the backside. I pressed it tight against the fiberglass until it oozed out and sealed it to the tub. No water will be able to get to it now. I sandblasted the fiberglass before I bonded the reinforcements in place.

 

[Fuelie74]

I finished the floor pan to rear tub bonding/rivetting. I countersunk the screws holes (the ones which were used as clamps during bonding) and packed them full of marinetex and sanded them smooth. Everything is getting a coat of undercoating once finished. If this were the outside of the body, then I would have glassed those holes shut...but this is the underbody. This bonding adhesive is insanely strong...I still can't believe how good the stuff is.

Why would you want to cover with that stuff???
It's known as a "hider"

I've found some rattle can undercoating which actually looks good, and goes on fairly thin. Its easy to clean too...not like that crap GM applied back in the day.

I might go a different route though...still haven't decided. there are lots of options out there, and when it comes time to shoot some material underneath there, then I will make my final decision. Its up in the air right now.

I sprayed some test panels a about two years ago with a couple different brands of printable undercoat. Was planing on using a light coat on the inside of my Jeep's tub. Now two years latter I am very glad I didn't while it looked good at the time now it has shrunk and has many cracks in it. In short it looks like shit just two years latter and it hasn't been exposed to any elements. Don't do it.

 

[stinger12]

I finally found my second pair of US Indys on Ebay the other day! I bought them last night - now I need to polish them

 

[stinger12]

I sandblasted these two areas on each B-pillar. This is where the access cover butts up against, and GM never bonded them there. I am going overkill on everything - I never want to do this again.





Next I prepped one of the access panels for fiberglass repairs. I stripped the panel of all the crap and crud last night.



Here is the repair...



And here is the left #4 mount all glassed up...



This area needed some glass work as well. It was previously repaired by GM using a 1/2''X1'' piece of fiberglass cloth...



I sandblasted and powdercoated these two covers for the access covers in front of the rear tire...




Time to get some sleep:goodnight:

 

[stinger12]

Woohoo... I'm almost done the left #4 mount!







Ever tried to prep the inside of a #4 mount for fiberglass...talk about a tight fit:willy:

 

[stinger12]

The #4 mounts are almost done...I just need to glass the outside of the passenger one.

 

[stinger12]

Started fitting the #4 mount reinforcements earlier today. What a headache. These stamped parts needed a ton of work to get them to fit tight...took me almost 3 hours of hammering and dollying the damn things.







I also finished the last 2 fiberglass repairs on the underbody

 

[stinger12]

I finally finished fitting the reinforcements tonight. After I reshaped them (plenty of hammering and rebending), I realized that the original paint just wasn't going to cut it. I decided to sandblast and powdercoat them. I installed them one last time for a test fit, and now I am ready to seal them up with some adhesive. This will prevent water from getting to the bottom of the mount. I'll have to pop them off tomorrow and fill the crap out of them with sealant, then reinstall them for a final time. One step closer to mating my body and chassis!!!

 

[stinger12]

I finally finished my #4 mounts today. What a project...never want to do that again. I packed the crap out of each mount with polyurethane construction adhesive. I roughed up the powdercoat and fiberglass with a sandblaster before I bonded them in place. Next project - finish up some little welding jobs on the b-cage. Another project I get to cross off the list

Before...




After...





Time to get some sleep:willy:

 

[stinger12]

Just finishing up a few repairs before I paint the birdcage and mount the body back on the frame (hopefully in 2 weeks or so). Over the last 6 months, water (oops on my part), collected in the left seat belt reinforcement, and rusted it to nothing. I cut out the rotten metal, and shaped a new piece out of 16 gauge. I need to pick up some more gas for my welder...I just ran out:huh:

 

[C6Z51]

You really do some great work :thumbs::thumbs::thumbs::thumbs: